Maximizing the Value of Recycled Aluminum Extrusions in Automotive Alloys

This white paper provides key insights into aluminum extrusion alloy compositions, recyclability, and how integrating recycled content could significantly reduce carbon emissions. With the demand for aluminum extrusions expected to rise, and the first generation of aluminum-bodied F-150’s set to reach their end-of-life, this research highlights how to maximize scrap value, maintain material performance, and support energy-efficient manufacturing.

Research Highlights

  • The influx of end-of-life aluminum-intensive vehicles presents a major opportunity to recycle scrap aluminum and reduce the need for carbon-intensive primary metal production.
  • Successfully integrating recycled aluminum into new automotive alloys requires careful scrap segregation and alloy matching to preserve material performance and meet technical specifications.
  • Using recycled aluminum can lower carbon emissions by up to 95%, making it a powerful lever for the industry to move toward more circular, energy-efficient manufacturing.

Related Resources

NADCA 2024 ATG Roadmap Presentation
2023 North American Light Vehicle Aluminum Content and Outlook
Processing for Aluminum Auto Body Sheet